From I/O migration and cabinet layout to software versioning and virtual testing, smart modernization depends on smart preparation. This page brings together practical insights to help you plan with confidence—whether you’re just getting started or already working through your upgrade path.
Curated by Pigler Automation’s team of trusted Siemens experts, the content here reflects decades of real-world experience supporting plants across North America. You’ll find a growing mix of blog posts, technical how-to’s, and in-depth landing pages covering topics like PCS 7 upgrades, ET 200M replacement, and phased modernization strategies.
This resource is continuously updated as technologies evolve and our team uncovers new planning best practices.
📌 Looking for details on ET 200M migration? Start with the ET 200M Upgrade Hub »
Most industrial plants aren’t struggling because things are broken — they’re struggling because things kind of work. Over time, recurring control system problems stop feeling like problems at all. They become normal.
Discover the key automation shifts shaping 2026 and what plant leaders should prioritize to stay reliable, resilient, and ready for what’s next.
Modern plants run on a mix of Siemens, Rockwell, Beckhoff, and legacy systems. Reliability now depends on how well these platforms share data. Here’s how a clear communication strategy keeps operations aligned and upgrades predictable.
2026 demands sharper automation priorities. With rising cyber risks, tight staffing, and aging systems, the decisions you make now will shape your plant’s reliability next year. Here’s how to focus on what matters most—and build a plan your team can actually deliver.
Every plant has its ghosts—old code, missing backups, forgotten accounts, and long-retired operators whose work still lingers. This lighthearted look at control system upgrade best practices shows how a little cleanup can keep your control room ghost-free.
TwinCAT 3 introduces new rules for libraries, code, and runtime behavior that can trip up even experienced users. Discover five common pitfalls in TwinCAT 2 → 3 migrations and how to avoid them.
Migrating from PROFIBUS to PROFINET isn’t just a cable swap. Learn the 4 most common mistakes that cause delays — and how to avoid them.
Struggling to connect to your Siemens S7-1500 PLC?
This quick guide walks through the five most common communication errors—and how to fix them fast. Includes a free downloadable troubleshooting checklist.
Is your ET 200M system holding you back?
With Siemens phasing out support by 2025, parts are scarce, maintenance is risky, and simulation tools are leaving legacy I/O behind. This article breaks down the real-world risks of waiting—and how industrial teams are managing upgrades on their terms.
Migrating from PROFIBUS to PROFINET isn’t just a cable swap. Learn the 4 most common mistakes that cause delays — and how to avoid them.
Is your ET 200M system holding you back?
With Siemens phasing out support by 2025, parts are scarce, maintenance is risky, and simulation tools are leaving legacy I/O behind. This article breaks down the real-world risks of waiting—and how industrial teams are managing upgrades on their terms.
Planning a PCS7 upgrade? This guide breaks down the top pain points driving system updates and offers a clear path forward for industrial teams.
In the ever-evolving landscape of industrial automation, staying ahead of the curve is paramount. Your business thrives on efficiency, precision, and reliability, and that’s where CORESOLUTIONS™ comes into play.
Test smarter. Launch with confidence.
Simulation tools like Siemens SIMIT can play a critical role in validating control logic, reducing deployment risk, and preparing operators before changes go live.
We’re currently building resources to help you incorporate simulation and virtual commissioning into your modernization strategy.
🔧 Check back soon for expert guidance, use cases, and planning tools.
Build for long-term supportability, not short-term survival.
Modernization isn’t complete without a plan for system documentation, secure architecture, and future audit readiness. From cybersecurity best practices to strategies that keep your control system supportable, we’re developing resources to help you stay ready for what’s next.
🛡 New content coming soon: security insights, readiness checklists, and long-term support strategies.
