Most industrial plants aren’t struggling because things are broken — they’re struggling because things kind of work. Over time, recurring control system problems stop feeling like problems at all. They become normal.
Discover the key automation shifts shaping 2026 and what plant leaders should prioritize to stay reliable, resilient, and ready for what’s next.
Modern plants run on a mix of Siemens, Rockwell, Beckhoff, and legacy systems. Reliability now depends on how well these platforms share data. Here’s how a clear communication strategy keeps operations aligned and upgrades predictable.
TL;DR A five-minute PLC health check can catch early warning signs before they cause downtime. Reviewing diagnostics, tag quality, alarms, time sync, and backups helps you stay ahead of issues… Read More »The Best Five Minutes You Can Spend: PLC Health Check
Early planning is key to 2026 outage success. This guide outlines how to define your automation scope, validate I/O, secure parts, test early, and set freeze points to keep shutdowns efficient and on schedule.
This year reminded us that progress isn’t just about technology — it’s about people. From new partnerships to growing team strength, Pigler Automation reflects on a year fueled by gratitude, collaboration, and purpose.
TwinCAT 3 introduces new rules for libraries, code, and runtime behavior that can trip up even experienced users. Discover five common pitfalls in TwinCAT 2 → 3 migrations and how to avoid them.
SCADA integration projects often stall — but they don’t have to. Learn how to scope smarter, audit early, align stakeholders, and use our checklist to keep your next project on track.
Spare parts management failures cost far more than the price of a replacement component. Downtime, inflated costs, and customer impact add up fast. This post breaks down how to build a structured spare parts strategy — and avoid the hidden risks that catch too many plants off guard.
Migrating from PROFIBUS to PROFINET isn’t just a cable swap. Learn the 4 most common mistakes that cause delays — and how to avoid them.
