From I/O migration and cabinet layout to software versioning and virtual testing, smart modernization depends on smart preparation. This page brings together practical insights to help you plan with confidence—whether you’re just getting started or already working through your upgrade path.
Curated by Pigler Automation’s team of trusted Siemens experts, the content here reflects decades of real-world experience supporting plants across North America. You’ll find a growing mix of blog posts, technical how-to’s, and in-depth landing pages covering topics like PCS 7 upgrades, ET 200M replacement, and phased modernization strategies.
This resource is continuously updated as technologies evolve and our team uncovers new planning best practices.
📌 Looking for details on ET 200M migration? Start with the ET 200M Upgrade Hub »
SCADA integration projects often stall — but they don’t have to. Learn how to scope smarter, audit early, align stakeholders, and use our checklist to keep your next project on track.
Spare parts management failures cost far more than the price of a replacement component. Downtime, inflated costs, and customer impact add up fast. This post breaks down how to build a structured spare parts strategy — and avoid the hidden risks that catch too many plants off guard.
Years spent inside legacy automation systems have shaped how we think, design, and support modern controls. This post shares five key lessons we’ve learned—and what we do differently because of them.
Some industrial automation issues don’t get ignored—they just keep getting pushed down the list. This post helps you reframe them, highlight their impact, and take meaningful action—even when budget and time are tight.
Upgrading your automation system doesn’t have to mean shutdowns, stress, or overspending. This post breaks down a smarter approach to automation upgrade planning—one that prioritizes risk, respects your reality, and keeps your operation moving.
U.S. tariffs are driving up costs and complicating automation projects. This post breaks down the risks—and includes a free planning workbook to help you respond with confidence.
Test smarter. Launch with confidence.
Simulation tools like Siemens SIMIT can play a critical role in validating control logic, reducing deployment risk, and preparing operators before changes go live.
We’re currently building resources to help you incorporate simulation and virtual commissioning into your modernization strategy.
🔧 Check back soon for expert guidance, use cases, and planning tools.
Build for long-term supportability, not short-term survival.
Modernization isn’t complete without a plan for system documentation, secure architecture, and future audit readiness. From cybersecurity best practices to strategies that keep your control system supportable, we’re developing resources to help you stay ready for what’s next.
🛡 New content coming soon: security insights, readiness checklists, and long-term support strategies.
